TECHNOLOGY, PLANT AND KNOW-HOW FOR INDUSTRIAL PRODUCTION OF NON-AUTOCLAVED AERATED LIGHTWEIGHT CELLULAR CONCRETE
ECOCON concrete (gasbeton) is a type of non-autoclaved aerated lightweight cellular concretes that is manufactured in the form of dry mix (powder) and can be turned into lightweight cellular concrete by simple mixing with water. Unique manufacturing processes with application of nano-technology allows pre-designed consistency of products and guaranteed quality of lightweight concrete independently where it has been produced (in-plant or in-situ).
ECOCON is a recognised world leader in development, production and application of non-autoclaved aerated lightweight concrete (gasbeton). Being located in the United Arab Emirates, ECOCON Group successfully utilises its convenient geographical location, booming construction environment and durable practical experience of a group of Russian talented scientists and inventors. As result ECOCON has achieved a substantial progress and reached the leading position as provider of ECOCON Technology to all world countries and regions.
ECOCON is based on application of latest scientific achievements in construction and nano-technologies aimed on development of new type of aerated lightweight cellular concrete - ECOCON Gasbeton or ECOCON Nanocrete at it is called sometime. ECOCON lightweight concrete is the only one green and affordable construction material that can be produced at any region, isolated or developing country without dependence on imported raw materials, substantial energy consumption and qualified labor force, and that can be applied for construction of thermal insulated, energy saving buildings.
Success Coming from Innovation
2008 - 2010
Scientific studies, laboratory tests and certification processes in Russia, Belarus and Germany, Setting of first plants in Russia and Ukraine.
ECOCON Group has been legally established in the UAE.
During Big 5 International Construction Exhibition in Dubai ECOCON Technology gained Gaia Award - main award for the most green and innovative product in the Middle East and Northern Africa.
First fully-fledged ECOCON plant was launched in Al Ghail Industrial area in Ras Al Khaimah (UAE). Plant produces 120 cubic meters of blocks and 40 tons of dry mix daily. ISO certification was achieved in order to insure quality and management effectiveness.
2014 - 2018
Successful development of ECOCON technology in the UAE. Application of ECOCON products, R&D, certification and approval procedures. Setting up ECOCON plants in Ukraine, Saudi Arabia, Iraq, and Oman.
ECOCON PLANT "E-P"-TYPE
Effectiveness, Simplicity, Affordability
2. Pipes for cement loading
3. Sand (Filler) Vertical Conveyor
4. Sand (Filler) Silo
5. Cement Receiving Hopper
6. Intermediate Silo
7. "Wet" Mixer
8. Primary Curing Chambers
9. Retrieving Carriageway
10. Mould Lifting Manipulator
11. Primary Cutting Machine
12. Main Cutting Complex
13. Wastage Removal Conveyor
14. Reserve Space for Expansion
15. Secondary Curing Chambers
16. Distribution Carriageways
17. Distribution Trolleys
18. Vibrating Tables
19. Moulds with Trolleys
20. Filling Station
21. Packing Machine
22. Rotary Mill
23. Weight Batch Hopper
24. Screw Conveyors
25. Steel Structures
26. Final Curing Area (Storage)
ECOCON Plant Product Mix and Daily Output Capacity
ECOCON "E-P-2"-Type Plant is capable to produce a product mix of 5 different products based on lightweight cellular concrete production technology. This gives unique opportunity to diversify business and to avoid dependence on market fluctuations. Such products as decorative cornices and dry mix are always in high demand in the market.
ECOCON DRY MIX FOR PRODUCTION LIGHTWEIGHT CELLULAR CONCRETE IN-SITU
PRODUCTION CAPACITY: UP TO 40 TONS PER DAY
ECOCON LIGHTWEIGHT MASONRY UNITS (BLOCKS)
PRODUCTION CAPACITY: UP TO 120 CUBIC METERS PER DAY
ECOCON INSULATION (SUPER-LIGHT) BLOCKS - STONE WOOL
PRODUCTION CAPACITY: UP TO 120 CUBIC METERS PER DAY
Two-components dry powder material that is applied by simple mixing with water and adding Cell Generating component to mixture.
The material is used for for construction (filling) of walls and partitions, lightweight floor screeds, road and pipeline beddings, and soil backfilling.
ECOCON blocks combine such advantages as: light weight (400 - 800 kg/m3), thermal insulation, fire and acoustic proofing, workability and durability. This is economical and efficient replacement to lightweight aggregate, AAC and sandwich blocks.
ECOCON super-light blocks is a unique natural (non-organic) material with density below 275 kg/m3. These blocks are applied as filler and insulation for pre-cast concrete panels. Perfect thermal insulation properties allow usage of super-light blocks instead of expensive and fire dangerous polystyrene insulation.
ECOCON FACADE AND CLADDING PANELS
PRODUCTION CAPACITY: UP TO 60 CUBIC METERS PER DAY
ECOCON BUILDING DECORATIVE ELEMENTS
PRODUCTION CAPACITY: UP TO 200 LINEAR METERS PER DAY
ECOCON Facade and Cladding Panels are kind of blocks with thickness up to 100 mm. Panels are applied for thermal insulation of RCC structures and fire protection of elevator and staircases shafts and steel structures, construction of fire-rated walls and partitions.
ECOCON decorative elements are produced by special cutting processing of lightweight concrete massive. Due to their lightweight, reasonable strength and special way of finishing, ECOCON decorative elements are excellent economical replacement to expensive GRC units.
ECOCON CONSTRUCTION SYSTEM
Innovative Way to Build
ECOCON Construction System is a part of ECOCON know-how that is offered to our customers for licensing alongside with ECOCON plant. The core of ECOCON Construction System is the combination of non-autoclaved aerated lightweight cellular concrete as the single monolithic material to light gauge steel frame resulting into a new, affordable, unique and practically tested construction model.
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